ASRC Energy Services and oilfield module fabrication: synonymous with resource development infrastructure.

• Author: Anderson, Tom
• Position: OIL & GAS - Company overview

Within the realm of Alaska natural resource development technology and construction, size is a relative measure of success. More often than not, the larger and more comprehensive a business's production process becomes, the more efficient and successful its output, profit, and reputation.

Fabrication is an essential element to resource development infrastructure in the state. As equipment and onsite structural placement grow, so too will success and likely expansion.

In the fabrication world, knowledge, experience, and safety records also play a huge role in production momentum.

Building Block--the Fabrication Process

The process of fabrication for a truck-transportable module starts when a fabrication facility is awarded a contract. Engineering drawings are made and then reviewed for construction. Structural drawings are detailed, and a procurement of materials is necessary, which includes mechanical (piping, valves, fittings, etc.), structural steel, electrical components, architectural supplies, and paint.

Once specifications are confirmed, construction starts with the structural steel fabricated to match drawings and then assembled to create what's referred to in industry nomenclature as a "superstructure." During the assembly of the superstructure, the fabrication of mechanical piping begins. Once complete, electricians install electrical components like strut, wiring, and junction boxes.

During this period the installation of the mechanical piping begins along with the installation of the HVAC system. While the structural crews are completing the finish work on structural (flooring, bracing), the electricians and pipe crew are completing work. At that point the architectural crew begins installing panels that comprise the outside walls and roof. During installation and after completion of the work, all craftwork is inspected for quality control. A final FCO (functional check out) is also conducted by third-party or client direct representatives. The completed module is then shrink-wrapped, loaded, delivered, and deployed.

Comprehensive Fabricator

When it comes to fabrication in Alaska, the list of qualified businesses that handle such unique services comprehensively is limited. One such company is ASRC Energy Services (AES), a wholly owned subsidiary of Arctic Slope Regional Corporation (ASRC), a private for-profit corporation formed in 1971 under terms of the Alaska Native Claims Settlement Act.

AES is one of the largest, private...